This is my final posting in this series of posts which includes the final results of this team's efforts.
This
team did an excellent job of analyzing this important process and was able to
remove much of the waste contained within it. But the real improvement came in
the overall potential time to complete this procedure, which should have a
significantly positive impact on damage to patient’s heart muscles when their
recommendations are implemented, and this was the overriding premise and
objective of this event. Figure 10 is
the final future state map for the Door to Balloon time and as you can see, the
number of steps in the process was dramatically reduced!
Figure 10 Final Future State Map
The
following is a summary of before and after for this PVSA. The highlighted
numbers in Figure 11 represents a summary of the actual cycle time reduction
for Door to Balloon time, as well as reductions in the number of decision
points and total steps in this process, which was a total of 27 steps. Another
key element of this effort was a 31% improvement in the number of value-added
steps.
Although
a reduction in Door to Balloon (D2B) time of 13 minutes might not seem like
much of an improvement to some of you, you must consider how much less damage
to a patient’s heart muscle might be avoided. In the healthcare field for
procedures such as Door to Balloon time, every minute counts. As you have just observed, by combining Lean
and Six Sigma with the Theory of Constraints, significant improvements were
realized. This hospital used what they had learned in this study to also streamline their surgical unit and were able to perform much needed surgeries on many more patients.
In my next series of posts, I'll begin a new subject. Hope you enjoyed this series!
Bob Sproull
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